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40Watts 8:1 Input Range 2x1 Inch Isolated DC-DC Converter

DIB40 Series

Wide 8:1 Input Range

Certified to IEC/UL/EN 62368-1

I/O Isolation 3000VDC

Efficiency up to 92%

Low No Load Power Consumption

Compact 2” x 1” Industry Package

Six-sided Shielding Copper Cas

ABES technology co., ltd.

 


MODEL SELECTION TABLE

Model Number

Input Voltage

Output

Voltage

Output Current

Input Current

Over Voltage Protection(typ.)

Output Power

Efficiency

(typ.)

Maximum Capacitive Load

No Load

Max Load

DIB40-W48S03

48 VDC

(9~75)

3.3 VDC

10A

10 mA

800mA

3.9 VDC

33W

87%

12000µF

DIB40-W48S05

5V DC

8A

10 mA

942mA

6.2 VDC

40W

89%

6000µF

DIB40-W48S12

12 VDC

3.33A

10 mA

915mA

15 VDC

40W

92%

2500µF

DIB40-W48S15

15 VDC

2.67A

10 mA

935mA

18 VDC

40W

90%

1000µF

DIB40-W48S24

24 VDC

1.67A

10 mA

942mA

28 VDC

40W

89%

440µF

DIB40-W48S48

48 VDC

0.83A

10 mA

930mA

56 VDC

40W

91%

220µF

DIB40-W48S54

54VDC

0.74A

10 mA

930mA

62 VDC

40W

91%

220µF

 

DIB

40

-

W

48

S

24

 

 

Series

Output Power

 

Input Range

Input Voltage

(Nom.)

Output Quantity

Output Voltage

Remote On/Off Logic

Heatsink

 

40: 40 Watts

 

W:Wide Input Voltage

48: 9 ~ 75V

S: Single

 

03: 3.3V

05: 5.0V

12: 12V

15: 15V

24: 24V

48: 48V

54: 54V

Blank:

Positive Logic

N: Negative Logic

Blank: No heatsink fitted

-H: Heatsink (Optional)

 

NOTES

1.           Transient recovery time is measured to within 1% error band for a step change in output load from 50% to 75%.

2.           This power module is not internally fused. We recommend protecting the converter by a slow blow fuse in the input supply line.

3.           To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required. Suggested capacitor 330µF/100v.

4.           The DIB40-W48S03 requires to add an 330uf E-Cap at the output terminal for more stable in output voltage.   The DIB40-W48S05, DIB40-W48S12, and DIB40-W48S15 models require a 100uF E-Cap to stabilize the output terminal.  The DIB40-W48S24, DIB40-W48S48, and DIB40-W48S54 models are not necessary required for      E-Cap. Do not exceed maximum power specifications when adjusting the output voltage.

5.           This product is listed to applicable standards and requirements by UL.

Due to advances in technology, specifications subject to change without notice.

 

SPECIFICATIONS: DIB40 SERIES

All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.

We reserve the right to change specifications based on technological advances.

At least 330uF E-Cap is suggested to be added to the input terminal to stabilize the input voltage source.

INPUT

Specification

Conditions

Min

Typ

Max

Unit

Input Voltage Range

48Vin(Nominal)

9

48

75

VDC

Input Surge Voltage

(100ms max.)

 

---

---

100

VDC

Start-up Threshold Voltage

 

8.2

8.5

8.7

VDC

Under Voltage Lockout(UVLO)

 

7

7.5

8

VDC

Input Current

 

See model selection table

Input filter

 

Pi network filter

OUTPUT

Specification

Conditions

Min

Typ

Max

Unit

Output Voltage

 

See Table

Line Regulation

Low line to high line at full load

-1

---

+1

%Vo

Load Regulation

Vin=48V, 25-100% of lo

-1

---

+1

%Vo

Output Voltage Setting Accuracy

Vin=48V, max lo

-1

---

+1

%Vo

Output Voltage Trim

 

-10

---

+10

%Vo

Output Power

 

See model selection table

Output Current

 

See model selection table

Minimum Load

 

No minimum load required

Ripple & Noise (Note 1)

Vin=48V, max lo.

Measured by 20MHz bandwidth with 1uF ceramic cap. and 10uF tantalum cap.(or ceramic cap.) . Connected to the output pins.

3.3VDC output

---

---

30

mV

5VDC output

---

---

50

12VDC output

---

---

120

15VDC output

---

---

150

24VDC output

---

---

240

48VDC output

---

---

480

54VDC output

---

---

540

Transient Recovery Time

50% - 75% of lo, di/dt=0.1A/us

---

300

500

us

Transient Recovery Deviation

---

±3

±5

%Vo

NOTE 1: For 48V and 54V output models, add 1uF ceramic cap. and 10uF MLCC(ESR2mΩ @200kHz) .


PROTECTION

Specification

Conditions

Min

Typ

Max

Unit

Output Over Voltage Protection

Zener diode clamp

See model selection table

Over Current Protection

% of Io rated; Hiccup mode

130

---

180

%Io

Thermal Protection

 

---

110

---

°C

Short Circuit Protection

Short +Vo to VO

Auto recovery

GENERAL SPECIFICATIONS

Specification

Conditions

Min

Typ

Max

Unit

Efficiency

 

See model selection table

Switching Frequency

 

---

220

---

KHz

Isolation Voltage

Input to Output, 60 Sec

---

---

3000

VDC

Isolation Resistance

500VDC

100

---

---

M Ohm

Isolation Capacitance

 

---

1

---

nF

Maximum Capacitive Load

 

See model selection table

 

REMOTE ON/OFF

Specification

Conditions

Min

Typ

Max

Unit

Positive Logic

Referred to - Vin pin

Converter On

open circuit or 2.5 ~ 12VDC

Converter Off

Short circuit or 0 ~ 0.8VDC

Negative Logic

Converter On

Short circuit or 0 ~ 0.8VDC

Converter Off

open circuit or 2.5 ~ 12VDC

Control Input Current

On

Vctrl = 5.0V

---

0.5

---

mA

Off

Vctrl = 0V

---

-0.5

---

Stand-by Input idle Current

Nominal Vin

---

6.5

---

mA

ENVIRONMENTAL SPECIFICATIONS

Specification

Conditions

Min

Typ

Max

Unit

Operating Temperature

With derating

All models

-40

---

+105

°C

Case Temperature

 

---

---

+105

°C

Storage Temperature

 

-55

---

+125

°C

Humidity (non-condensing)

 

---

---

95

% RH

RFI

 

Six-sided shielding, metal case

Cooling

Natural convection is about 20LFM but is not equal to still air (0LFM)

Natural convection

Lead Temperature

1.5mm from case for 10 seconds

---

---

260

°C

 


PHYSICAL SPECIFICATIONS

Weight

36g (1.27oz)

Dimension (L x W x H)

2.00 x 1.00 x 0.45 inches (50.8 x 25.4 x 11.43 mm)

Case Material

Copper

Base Material

FR4 PCB (Flammability to UL 94V-0 rated)

Pin Material

Copper alloy

SAFETY & EMC

Safety Approvals

UL/cUL 62368-1 (CSA certificate) ; IEC/EN 62368-1 (CB-report)

EMI (external circuit required )

EN55032, FCC part 15

Class A

EMS (external circuit required )

ESD

EN61000-4-2 Air:±8KV ; Contact:±6KV

Criteria A

Radiated Immunity

EN61000-4-3 10V/m

Criteria A

Fast Transient

EN61000-4-4  ±2KV

Criteria A

Surge

EN61000-4-5  ±1KV

Criteria A

Conducted Immunity

EN61000-4-6 10V/m

Criteria A

MECHANICAL DRAWINGS

STANDARD MODELS

 

                                                                                

Pin connections

PIN

Function

1

+Vin

2

-Vin

3

REMOTE ON/OFF

4

+Vout

5

-Vout

6

Trim

 

 

 

 

 

 

 

 

 

Unit: mm(Inches)

Tolerance:  x.x ±1.0 (x.xx ±0.04)

x.xx ±0.5 (x.xxx ±0.02)

Pin length tolerance: ±0.5 (±0.02)

Case Size: 50.8 x 25.4 x 11.4 mm (2.00 x 1.00 x 0.45 inches)

Case Material: Copper

Base Material: FR4 PCB

Pin Material: Copper alloy

Plating treatment of Pin : Matte Tin Plating and

Nickel under Plating

Weight: 36g (1.27oz)

STANDARD PCB LAYOUT

 

 

* Recommended Pad and Hole dia. (TOP VIEW)

* Unit : 0.1inch

* Dimension : mm

 

ABES technology co., ltd.

 


MODEL SELECTION TABLE

Model Number

Input Voltage

Output

Voltage

Output Current

Input Current

Over Voltage Protection(typ.)

Output Power

Efficiency

(typ.)

Maximum Capacitive Load

No Load

Max Load

DIB40-W48S03

48 VDC

(9~75)

3.3 VDC

10A

10 mA

800mA

3.9 VDC

33W

87%

12000µF

DIB40-W48S05

5V DC

8A

10 mA

942mA

6.2 VDC

40W

89%

6000µF

DIB40-W48S12

12 VDC

3.33A

10 mA

915mA

15 VDC

40W

92%

2500µF

DIB40-W48S15

15 VDC

2.67A

10 mA

935mA

18 VDC

40W

90%

1000µF

DIB40-W48S24

24 VDC

1.67A

10 mA

942mA

28 VDC

40W

89%

440µF

DIB40-W48S48

48 VDC

0.83A

10 mA

930mA

56 VDC

40W

91%

220µF

DIB40-W48S54

54VDC

0.74A

10 mA

930mA

62 VDC

40W

91%

220µF

 

The DIB40 Series delivers up to 40W of isolated DC-DC power with wide 9~75VDC input range and high efficiency up to 91%. Designed for industrial applications, this series combines safety, compactness, and thermal performance in one robust solution.

   Key Highlights

  • Wide input range (18–75VDC) for versatile applications
  • High efficiency up to 91%
  • 3000VDC isolation for superior safety
  • Compact 2” × 1” industry package saves board space
  • Low no-load consumption extends battery life
  • Six-sided shielding copper case reduces radiated noise

Model Selection Overview

  • 3.3V / 10A / 33W / 87% efficiency / up to 12,000µF capacitive load
  • 5V / 8A / 40W / 89% efficiency / up to 6,000µF capacitive load
  • 12V / 3.33A / 40W / 92% efficiency / up to 2,500µF capacitive load
  • 15V / 2.66A / 40W / 90% efficiency / up to 1,000µF capacitive load
  • 24V / 1.67A / 40W / 89% efficiency / up to 440µF capacitive load
  • 48V / 0.83A / 40W / 91% efficiency / up to 220µF capacitive load
  • 54V / 0.74A / 40W / 91% efficiency / up to 220µF capacitive load

 

The DIB40 Series is engineered to deliver powerful performance in the smallest footprint. With its wide 8:1 input range and 92% efficiency, it ensures reliable power conversion across diverse industrial applications.

Certified to IEC/UL/EN 62368-1 and built with 3000VDC isolation, the DIB40 guarantees the highest level of safety and protection.

Its six-sided shielding copper case not only enhances thermal performance but also minimizes radiated noise, ensuring stable and interference-free operation.

Designed with today’s system demands in mind, the DIB40 Series offers:

  • Longer battery life thanks to ultra-low no-load consumption.
  • Space-saving design with a compact 2” x 1” industry-standard package.
  • Superior reliability for industrial environments where performance and safety matter most.

Whether you need efficiency, durability, or design flexibility, the DIB40 Series is your ultimate DC-DC converter solution.